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FSQ0565RS/RQ -- Green-Mode Farichild Power Switch (FPSTM) for Quasi-Resonant Operation
December 2009
FSQ0565RS/RQ Green-Mode Fairchild Power Switch (FPSTM) for Quasi-Resonant Operation - Low EMI and High Efficiency
Features
! Optimized for Quasi-Resonant Converters (QRC) ! Low EMI through Variable Frequency Control and AVS
Description
A Quasi-Resonant Converter (QRC) generally shows lower EMI and higher power conversion efficiency than a conventional hard-switched converter with a fixed switching frequency. The FSQ-series is an integrated Pulse-Width Modulation (PWM) controller and SenseFET specifically designed for quasi-resonant operation and Alternating Valley Switching (AVS). The PWM controller includes an integrated fixed-frequency oscillator, Under-Voltage Lockout (UVLO), LeadingEdge Blanking (LEB), optimized gate driver, internal softstart, temperature-compensated precise current sources for a loop compensation, and self-protection circuitry. Compared with a discrete MOSFET and PWM controller solution, the FSQ-series can reduce total cost, component count, size, and weight; while simultaneously increasing efficiency, productivity, and system reliability. This device provides a basic platform for cost-effective designs of quasi-resonant switching flyback converters.
(Alternating Valley Switching)
! High-Efficiency through Minimum Voltage Switching ! Narrow Frequency Variation Range over Wide Load
and Input Voltage Variation Power Consumption
! Advanced Burst-Mode Operation for Low Standby ! Simple Scheme for Sync Voltage Detection ! Pulse-by-Pulse Current Limit ! Various Protection Functions: Overload Protection
! ! ! !
(OLP), Over-Voltage Protection (OVP), Internal Thermal Shutdown (TSD) with Hysteresis, Output Short Protection (OSP) Under-Voltage Lockout (UVLO) with Hysteresis Internal Startup Circuit Internal High-Voltage Sense FET (650V) Built-in Soft-Start (17.5ms)
Applications
! Power Supply for LCD TV and Monitor, VCR, SVR,
STB, and DVD & DVD Recorder
! Adapter
Related Resources
Visit: http://www.fairchildsemi.com/apnotes/ for:
! AN-4134: Design Guidelines for Offline Forward ! !
! ! ! ! !
Converters Using Fairchild Power Switch (FPSTM) AN-4137: Design Guidelines for Offline Flyback Converters Using Fairchild Power Switch (FPSTM) AN-4140: Transformer Design Consideration for Offline Flyback Converters Using Fairchild Power Switch (FPSTM) AN-4141: Troubleshooting and Design Tips for Fairchild Power Switch (FPSTM) Flyback Applications AN-4145: Electromagnetic Compatibility for Power Converters AN-4147: Design Guidelines for RCD Snubber of Flyback Converters AN-4148: Audible Noise Reduction Techniques for Fairchild Power Switch (FPSTM) Applications AN-4150: Design Guidelines for Flyback Converters Using FSQ-Series Fairchild Power Switch (FPSTM)
(c) 2008 Fairchild Semiconductor Corporation FSQ0565RS/RQ Rev. 1.0.3
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FSQ0565RS/RQ -- Green-Mode Farichild Power Switch (FPSTM) for Quasi-Resonant Operation
Ordering Information
Maximum Output Power(1) Product Number
FSQ0565RSWDTU FSQ0565RQWDTU
PKG.(5)
Operating Temp.
Current RDS(ON) Limit Max.
2.25A 3.0A
230VAC15%(2) Adapter(3)
70W
85-265VAC Adapter(3)
41W
Open Frame(4)
80W
Open Frame(4)
60W
Replaces Devices
TO-220F6L
-25 to +85C
2.2
FSCM0565R FSDM0565RE
TO-220F6L -25 to +85C FSQ0565RQLDTU (L-Forming)
FSQ0565RSLDTU
2.25A 3.0A 2.2 70W 80W 41W 60W
FSCM0565R FSDM0565RE
For Fairchild's definition of Eco Status, please visit: http://www.fairchildsemi.com/company/green/rohs_green.html.
Notes: 1. The junction temperature can limit the maximum output power. 2. 230VAC or 100/115VAC with doubler. 3. Typical continuous power in a non-ventilated enclosed adapter measured at 50C ambient temperature. 4. Maximum practical continuous power in an open-frame design at 50C ambient. 5. Eco Status, RoHS
Application Diagram
VO
AC IN VSTR
Drain
PWM
Sync VFB VCC GND
FSQ0565RS Rev. 00
Figure 1. Typical Flyback Application
(c) 2008 Fairchild Semiconductor Corporation FSQ0565RS/RQ Rev. 1.0.3 2
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FSQ0565RS/RQ -- Green-Mode Farichild Power Switch (FPSTM) for Quasi-Resonant Operation
Block Diagrams
Sync 5 Vstr 6 VCC 3 Drain 1
AVS
0.35/0.55 VBurst IFB 3R R tON < tOSP after SS SoftStart PWM
OSC
Vref VCC good 8V/12V
VCC
Vref Idelay
FB 4
SQ LEB 250ns RQ Gate driver
VOSP
LPF AOCP
VSD VCC VOVP LPF
TSD
S
Q
2
VOCP (1.1V)
GND
RQ
VCC good FSQ0565RS Rev.00
Figure 2. Internal Block Diagram of FSQ0565RS
Sync 5
Vstr 6
VCC 3
Drain 1
AVS
0.35/0.55 VBurst IFB 3R R tON < tOSP after SS SoftStart PWM
OSC
Vref VCC good 8V/12V
VCC
Vref Idelay
FB 4
SQ LEB 250ns RQ Gate driver
VOSP
LPF AOCP
VSD LPF VOVP
TSD
S
Q
2
VOCP (1.1V)
GND
RQ
VCC good FSQ0565RQ Rev.00
Figure 3. Internal Block Diagram of FSQ0565RQ
(c) 2008 Fairchild Semiconductor Corporation FSQ0565RS/RQ Rev. 1.0.3 3
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FSQ0565RS/RQ -- Green-Mode Farichild Power Switch (FPSTM) for Quasi-Resonant Operation
Pin Configuration
6. VSTR 5. Sync 4. FB 3. VCC 2. GND 1. Drain
FSQ0565 Rev.00
Figure 4. Pin Configuration (Top View)
Pin Definitions
Pin #
1 2 3
Name
Drain GND VCC
Description
SenseFET Drain. High-voltage power SenseFET drain connection. Ground. This pin is the control ground and the SenseFET source. Power Supply. This pin is the positive supply input, providing internal operating current for both startup and steady-state operation. Feedback. This pin is internally connected to the inverting input of the PWM comparator. The collector of an opto-coupler is typically tied to this pin. For stable operation, a capacitor should be placed between this pin and GND. If the voltage of this pin reaches 6V, the overload protection triggers, which shuts down the FPS. Sync. This pin is internally connected to the sync-detect comparator for quasi-resonant switching. In normal quasi-resonant operation, the threshold of the sync comparator is 1.2V/1.0V. Startup. This pin is connected directly, or through a resistor, to the high-voltage DC link. At startup, the internal high-voltage current source supplies internal bias and charges the external capacitor connected to the VCC pin. Once VCC reaches 12V, the internal current source is disabled. It is not recommended to connect Vstr and Drain together.
4
FB
5
Sync
6
Vstr
(c) 2008 Fairchild Semiconductor Corporation FSQ0565RS/RQ Rev. 1.0.3 4
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FSQ0565RS/RQ -- Green-Mode Farichild Power Switch (FPSTM) for Quasi-Resonant Operation
Absolute Maximum Ratings
Stresses exceeding the absolute maximum ratings may damage the device. The device may not function or be operable above the recommended operating conditions and stressing the parts to these levels is not recommended. In addition, extended exposure to stresses above the recommended operating conditions may affect device reliability. The absolute maximum ratings are stress ratings only. TA = 25C, unless otherwise specified.
Symbol
Vstr VDS VCC VFB VSync IDM ID EAS PD TJ TA TSTG ESD Vstr Pin Voltage Drain Pin Voltage Supply Voltage
Parameter
Min.
500 650
Max.
Unit
V V
20 -0.3 -0.3 TC = 25C TC = 100C 13.0 13.0 11 2.8 1.7 190 45 Internally limited -25 -55 2.0 2.0 +85 +150
V V V A A mJ W C C C kV
Feedback Voltage Range Sync Pin Voltage Drain Current Pulsed Continuous Drain Current(6) Single Pulsed Avalanche Energy(7) Total Power Dissipation (TC=25C) Operating Junction Temperature Operating Ambient Temperature Storage Temperature Electrostatic Discharge Capability, Human Body Model Electrostatic Discharge Capability, Charged Device Model
Notes: 6. Repetitive rating: pulse-width limited by maximum junction temperature. 7. L=14mH, starting TJ=25C.
Thermal Impedance
TA = 25C unless otherwise specified.
Symbol
JA JC
Parameter
Junction-to-Ambient Thermal Junction-to-Case Thermal Resistance(8) Resistance(9)
Package
TO-220F-6L
Value
50 2.8
Unit
C/W C/W
Notes: 8. Free standing with no heat-sink under natural convection. 9. Infinite cooling condition - refer to the SEMI G30-88.
(c) 2008 Fairchild Semiconductor Corporation FSQ0565RS/RQ Rev. 1.0.3 5
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FSQ0565RS/RQ -- Green-Mode Farichild Power Switch (FPSTM) for Quasi-Resonant Operation
Electrical Characteristics
TA = 25C unless otherwise specified.
Symbol
SENSEFET SECTION BVDSS IDSS RDS(ON) COSS td(on) tr td(off) tf tON.MAX tB tW fS fS tAVS VAVS tSW IFB DMIN VSTART VSTOP tS/S VOVP VOVP tOVP
Parameter
Drain Source Breakdown Voltage Zero-Gate-Voltage Drain Current Drain-Source On-State Resistance Output Capacitance Turn-On Delay Time Rise Time Turn-Off Delay Time Fall Time Maximum On Time Blanking Time Detection Time Window Initial Switching Frequency Switching Frequency Variation(11) AVS Triggering Threshold(11) On Time Feedback Voltage
Condition
VCC = 0V, ID = 100A VDS = 560V TJ = 25C, ID = 0.5A VGS = 0V, VDS = 25V, f = 1MHz VDD = 350V, ID = 25mA VDD = 350V, ID = 25mA VDD = 350V, ID = 25mA VDD = 350V, ID = 25mA TJ = 25C TJ = 25C, Vsync = 5V TJ = 25C, Vsync = 0V
Min. Typ. Max. Unit
650 300 1.76 78 22 52 95 50 8.8 13.5 59.6 10.0 15.0 6.0 66.7 5 4.0 1.2 13.5 700 11 900 12 8 17.5 18 19 8 1.7 20 9.6 2.4 20.5 1100 0 13 9 7 75.8 10 11.2 16.5 2.20 V A pF ns ns ns ns s s s kHz % s V s A % V V ms V V s
CONTROL SECTION
-25C < TJ < 85C at VIN = 240VDC, Lm = 360H (AVS triggered when VAVS > spec. and tAVS < spec.) Sync = 500kHz sine input VFB = 1.2V, tON = 4.0s VFB = 0V VFB = 0V After turn-on With free-running frequency
Switching Time Variance by AVS(11) Feedback Source Current Minimum Duty Cycle UVLO Threshold Voltage Internal Soft-Start Time Over-Voltage Protection (FSQ0565RS) Over-Voltage Protection (FSQ0565RQ) Threshold Voltage Blanking Time(11)
VCC = 15V, VFB = 2V
7.4 1.0
BURST-MODE SECTION VBURH VBURL Hysteresis Burst-Mode Voltages TJ = 25C, tPD = 200ns(10) 0.45 0.25 0.55 0.35 200 0.65 0.45 V V mV
Continued on the following page...
(c) 2008 Fairchild Semiconductor Corporation FSQ0565RS/RQ Rev. 1.0.3 6
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FSQ0565RS/RQ -- Green-Mode Farichild Power Switch (FPSTM) for Quasi-Resonant Operation
Electrical Characteristics (Continued)
TA = 25C unless otherwise specified.
Symbol
PROTECTION SECTION ILIMIT ILIMIT VSD IDELAY tLEB tOSP VOSP tOSP_FB TSD Hys VSH1 VSL1 tsync VSH2 VSL2 VCLAMP Peak Current Limit
Parameter
FSQ0565RS FSQ0565RQ
Condition
TJ = 25C, di/dt = 370mA/s TJ = 25C, di/dt = 370mA/s VCC = 15V VFB = 5V
Min. Typ. Max. Unit
2.00 2.64 5.5 4 2.25 3.0 6.0 5 250 1.2 1.8 2.0 125 2.0 2.5 140 60 1.0 0.8 4.3 4.0 0.0 1.2 1.0 230 4.7 4.4 0.4 1.4 1.2 5.1 4.8 0.8 3.0 155 1.4 2.50 3.36 6.5 6 A A V A ns s V s C
Shutdown Feedback Voltage Shutdown Delay Current Leading-Edge Blanking Time(11) Threshold Time
Output Short Threshold Feedback Protection(11) Voltage Thermal Shutdown(11) Hysteresis
TJ = 25C OSP triggered when tON < tOSP, VFB > VOSP and lasts longer than tOSP_FB Feedback Blanking Time Shutdown Temperature
SYNC SECTION Sync Threshold Voltage 1 Sync Delay Time(11, 12) Sync Threshold Voltage 2 Low Clamp Voltage VCC = 15V, VFB = 2V ISYNC_MAX = 800A, ISYNC_MIN = 50A VCC = 13V VCC = 10V (before VCC reaches VSTART) VCC = 0V, VSTR = minimum 50V VCC = 15V, VFB = 2V V ns V V
TOTAL DEVICE SECTION IOP ISTART ICH VSTR Operating Supply Current Start Current Startup Charging Current Minimum VSTR Supply Voltage 1 350 0.65 3 450 0.85 26 5 550 1.00 mA A mA V
Notes: 10. Propagation delay in the control IC. 11. Guaranteed by design; not tested in production. 12. Includes gate turn-on time.
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FSQ0565RS/RQ -- Green-Mode Farichild Power Switch (FPSTM) for Quasi-Resonant Operation
Comparison Between FSDM0x65RNB and FSQ-Series
Function
Operation Method
FSDM0x65RE
Constant Frequency PWM Frequency Modulation
FSQ-Series
Quasi-Resonant Operation Reduced EMI Noise
FSQ-Series Advantages
! Improved efficiency by valley switching ! Reduced EMI noise ! Reduced components to detect valley point ! Valley Switching ! Inherent Frequency Modulation ! Alternate Valley Switching
EMI Reduction
Hybrid Control Burst-Mode Operation Strong Protections TSD Burst-Mode Operation OLP, OVP 145C without Hysteresis
CCM or AVS Based on Load ! Improves efficiency by introducing hybrid control and Input Condition Advanced Burst-Mode Operation OLP, OVP, OSP 140C with 60C Hysteresis
! Improved standby power by advanced burst-mode ! Improved reliability through precise OSP ! Stable and reliable TSD operation ! Converter temperature range
Differences Between FSQ0565RS and FSQ0565RQ
Function
ILIM
FSQ0565RS
2.25A VCC OVP (triggered by VCC voltage)
FSQ0565RQ
3.0A tion loss power
Remark
! Lower current peak is suitable to reduce conduc! Higher current peak is suitable for handling higher
Over Voltage Protection
Sync OVP ! Sync OVP is suitable when VCC voltage is pre regulated. (triggered by Sync voltage)
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FSQ0565RS/RQ -- Green-Mode Farichild Power Switch (FPSTM) for Quasi-Resonant Operation
Typical Performance Characteristics
These characteristic graphs are normalized at TA= 25C.
Normalized
1.0 0.8 0.6 0.4 0.2 0.0 -25 0 25 50 75 100 125
Normalized
1.2
1.2 1.0 0.8 0.6 0.4 0.2 0.0 -25 0 25 50 75 100 125
Temperature [C]
Figure 5. Operating Supply Current (IOP) vs. TA
Temperature [C]
Figure 6. UVLO Start Threshold Voltage (VSTART) vs. TA
Normalized
1.0 0.8 0.6 0.4 0.2 0.0 -25 0 25 50 75 100 125
Normalized
1.2
1.2 1.0 0.8 0.6 0.4 0.2 0.0 -25 0 25 50 75 100 125
Temperature [C]
Figure 7. UVLO Stop Threshold Voltage (VSTOP) vs. TA
Temperature [C]
Figure 8. Startup Charging Current (ICH) vs. TA
Normalized
1.0 0.8 0.6 0.4 0.2 0.0 -25 0 25 50 75 100 125
Normalized
1.2
1.2 1.0 0.8 0.6 0.4 0.2 0.0 -25 0 25 50 75 100 125
Temperature [C]
Figure 9. Initial Switching Frequency (fS) vs. TA
Temperature [C]
Figure 10. Maximum On Time (tON.MAX) vs. TA
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FSQ0565RS/RQ -- Green-Mode Farichild Power Switch (FPSTM) for Quasi-Resonant Operation
Typical Performance Characteristics (Continued)
These characteristic graphs are normalized at TA= 25C.
Normalized
1.0 0.8 0.6 0.4 0.2 0.0 -25 0 25 50 75 100 125
Normalized
1.2
1.2 1.0 0.8 0.6 0.4 0.2 0.0 -25 0 25 50 75 100 125
Temperature [C]
Figure 11. Blanking Time (tB) vs. TA
Temperature [C]
Figure 12. Feedback Source Current (IFB) vs. TA
Normalized
1.0 0.8 0.6 0.4 0.2 0.0 -25 0 25 50 75 100 125
Normalized
1.2
1.2 1.0 0.8 0.6 0.4 0.2 0.0 -25 0 25 50 75 100 125
Temperature [C]
Figure 13. Shutdown Delay Current (IDELAY) vs. TA
Temperature [C]
Figure 14. Burst-Mode High Threshold Voltage (Vburh) vs. TA
Normalized
1.2 1.0 0.8 0.6 0.4 0.2 0.0 -25 0 25 50 75 100 125
Normalized
1.2 1.0 0.8 0.6 0.4 0.2 0.0 -25 0 25 50 75 100 125
Temperature [C]
Figure 15. Burst-Mode Low Threshold Voltage (Vburl) vs. TA
Temperature [C]
Figure 16. Peak Current Limit (ILIM) vs. TA
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FSQ0565RS/RQ -- Green-Mode Farichild Power Switch (FPSTM) for Quasi-Resonant Operation
Typical Performance Characteristics (Continued)
These characteristic graphs are normalized at TA= 25C.
Normalized
1.0 0.8 0.6 0.4 0.2 0.0 -25 0 25 50 75 100 125
Normalized
1.2
1.2 1.0 0.8 0.6 0.4 0.2 0.0 -25 0 25 50 75 100 125
Temperature [C]
Figure 17. Sync High Threshold Voltage 1 (VSH1) vs. TA
Temperature [C]
Figure 18. Sync Low Threshold Voltage 1 (VSL1) vs. TA
Normalized
1.0 0.8 0.6 0.4 0.2 0.0 -25 0 25 50 75 100 125
Normalized
1.2
1.2 1.0 0.8 0.6 0.4 0.2 0.0 -25 0 25 50 75 100 125
Temperature [C]
Figure 19. Shutdown Feedback Voltage (VSD) vs. TA
Temperature [C]
Figure 20. Over-Voltage Protection (VOV) vs. TA
Normalized
1.2 1.0 0.8 0.6 0.4 0.2 0.0 -25 0 25 50 75 100 125
Normalized
1.2 1.0 0.8 0.6 0.4 0.2 0.0 -25 0 25 50 75 100 125
Temperature [C]
Figure 21. Sync High Threshold Voltage 2 (VSH2) vs. TA
Temperature [C]
Figure 22. Sync Low Threshold Voltage 2 (VSL2) vs. TA
(c) 2008 Fairchild Semiconductor Corporation FSQ0565RS/RQ Rev. 1.0.3 11
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FSQ0565RS/RQ -- Green-Mode Farichild Power Switch (FPSTM) for Quasi-Resonant Operation
Functional Description
1. Startup: At startup, an internal high-voltage current source supplies the internal bias and charges the external capacitor (Ca) connected to the VCC pin, as illustrated in Figure 23. When VCC reaches 12V, the FPSTM begins switching and the internal high-voltage current source is disabled. The FPSTM continues its normal switching operation and the power is supplied from the auxiliary transformer winding unless VCC goes below the stop voltage of 8V.
VDC CVCC
2.1 Pulse-by-Pulse Current Limit: Because currentmode control is employed, the peak current through the SenseFET is limited by the inverting input of PWM comparator (VFB*), as shown in Figure 24. Assuming that the 0.9mA current source flows only through the internal resistor (3R + R = 2.8k), the cathode voltage of diode D2 is about 2.5V. Since D1 is blocked when the feedback voltage (VFB) exceeds 2.5V, the maximum voltage of the cathode of D2 is clamped at this voltage, clamping VFB*. Therefore, the peak value of the current through the SenseFET is limited. 2.2 Leading-Edge Blanking (LEB): At the instant the internal SenseFET is turned on, a high-current spike usually occurs through the SenseFET, caused by primary-side capacitance and secondary-side rectifier reverse recovery. Excessive voltage across the Rsense resistor would lead to incorrect feedback operation in the current-mode PWM control. To counter this effect, the FPS employs a leading-edge blanking (LEB) circuit. This circuit inhibits the PWM comparator for a short time (tLEB) after the SenseFET is turned on. 3. Synchronization: The FSQ-series employs a quasiresonant switching technique to minimize the switching noise and loss. The basic waveforms of the quasiresonant converter are shown in Figure 25. To minimize the MOSFET's switching loss, the MOSFET should be turned on when the drain voltage reaches its minimum value, which is indirectly detected by monitoring the VCC winding voltage, as shown in Figure 25.
Vds
VCC 3 6
VSTR
Istart
VREF 8V/12V Vcc good Internal Bias
FSQ0565 Rev.00
Figure 23. Startup Circuit 2. Feedback Control: FPS employs current-mode control, as shown in Figure 24. An opto-coupler (such as the FOD817A) and shunt regulator (such as the KA431) are typically used to implement the feedback network. Comparing the feedback voltage with the voltage across the Rsense resistor makes it possible to control the switching duty cycle. When the reference pin voltage of the shunt regulator exceeds the internal reference voltage of 2.5V, the opto-coupler LED current increases, pulling down the feedback voltage and reducing the duty cycle. This typically happens when the input voltage is increased or the output load is decreased.
VCC Idelay VREF IFB
OSC
V RO VRO
V DC
Vsync
TF
V ovp (8V)
1.2V
SenseFET
VO
H11A817A
VFB
CB
1.0V 230ns Delay
4 D1 D2 + VFB* 3R
R
Gate driver
MOSFET Gate
KA431
-
ON
ON
FSQ0565 Rev.00
VSD
FSQ0565 Rev.00
OLP
Rsense
Figure 25. Quasi-Resonant Switching Waveforms
Figure 24. Pulse-Width-Modulation (PWM) Circuit
(c) 2008 Fairchild Semiconductor Corporation FSQ0565RS/RQ Rev. 1.0.3 12
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FSQ0565RS/RQ -- Green-Mode Farichild Power Switch (FPSTM) for Quasi-Resonant Operation
The switching frequency is the combination of blank time (tB) and detection time window (tW). In case of a heavy load, the sync voltage remains flat after tB and waits for valley detection during tW. This leads to a low switching frequency not suitable for heavy loads. To correct this drawback, additional timing is used. The timing conditions are described in Figures 26, 27, and 28. When the Vsync remains flat higher than 4.4V at the end of tB, which is instant tX, the next switching cycle starts after internal delay time from tX. In the second case, the next switching occurs on the valley when the Vsync goes below 4.4V within tB. Once Vsync detects the first valley in tB, the other switching cycle follows classical QRC operation.
t B =15s tX
t B =15us
tX
ID S
I DS
V DS
ingnore
4.4V
V sync
1.2V 1.0V
FS Q 0565 R ev.00
internal delay
Figure 28. After Vsync Finds First Valley
I DS
I DS
V DS
4.4V
V sync
1.2V 1.0V
FSQ 0565 Rev.00
internal delay
Figure 26. Vsync > 4.4V at tX
tB=15us
tX
4. Protection Circuits: The FSQ-series has several self-protective functions, such as Overload Protection (OLP), Over-Voltage Protection (OVP), and Thermal Shutdown (TSD). All the protections are implemented as auto-restart mode. Once the fault condition is detected, switching is terminated and the SenseFET remains off. This causes VCC to fall. When VCC falls down to the Under-Voltage Lockout (UVLO) stop voltage of 8V, the protection is reset and the startup circuit charges the VCC capacitor. When the VCC reaches the start voltage of 12V, normal operation resumes. If the fault condition is not removed, the SenseFET remains off and VCC drops to stop voltage again. In this manner, the auto-restart can alternately enable and disable the switching of the power SenseFET until the fault condition is eliminated. Because these protection circuits are fully integrated into the IC without external components, reliability is improved without increasing cost.
V DS
Power on Fault occurs Fault rem oved
IDS
IDS
VDS
V CC
4.4V
Vsync
1.2V 1.0V
FSQ0565 Rev.00
12V 8V
internal delay
t
FSQ0565 Rev.00
Figure 27. Vsync < 4.4V at tX
Norm al operation
Fault situation
Norm al operation
Figure 29. Auto Restart Protection Waveforms
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FSQ0565RS/RQ -- Green-Mode Farichild Power Switch (FPSTM) for Quasi-Resonant Operation
AOCP FSQ0765R Rev.00
Figure 31. Abnormal Over-Current Protection 4.3 Output-Short Protection (OSP): If the output is shorted, steep current with extremely high di/dt can flow through the SenseFET during the LEB time. Such a steep current brings high voltage stress on the drain of SenseFET when turned off. To protect the device from such an abnormal condition, OSP is included in the FSQseries. It is comprised of detecting VFB and SenseFET turn-on time. When the VFB is higher than 2V and the SenseFET turn-on time is lower than 1.2s, the FPS recognizes this condition as an abnormal error and shuts down PWM switching until VCC reaches Vstart again. An abnormal condition output short is shown in Figure 32.
MOSFET Drain Current Rectifier Diode Current Turn-off delay
V FB
F S Q 0 5 6 5 R e v .0 0
O ve rlo a d p ro te c tio n
6 .0 V
VFB
0
2 .5 V
Minimum turn-on time D 1.2s
Vo
t 1 2 = C fb *(6 .0 -2 .5 )/I d e la y
0
output short occurs
T2 t
T1
Io
FSQ0565 Rev. 00
0
Figure 30. Overload Protection 4.2 Abnormal Over-Current Protection (AOCP): When the secondary rectifier diodes or the transformer pins are shorted, a steep current with extremely high di/dt can flow through the SenseFET during the LEB time. Even though the FSQ-series has overload protection, it is not enough to protect the FSQ-series in that abnormal case, since severe current stress is imposed on the SenseFET until OLP triggers. The FSQ-series has an internal AOCP circuit, shown in Figure 31. When the gate turnon signal is applied to the power SenseFET, the AOCP block is enabled and monitors the current through the sensing resistor. The voltage across the resistor is compared with a preset AOCP level. If the sensing resistor voltage is greater than the AOCP level, the set signal is applied to the latch, resulting in the shutdown of the SMPS.
Figure 32. Output Short Waveforms 4.4.1 VCC Over-Voltage Protection (OVP) of FSQ0565RS: If the secondary-side feedback circuit malfunctions or a solder defect causes an opening in the feedback path, the current through the opto-coupler transistor becomes almost zero. In this case, Vfb climbs up in a similar manner to the overload situation, forcing the preset maximum current to be supplied to the SMPS until overload protection is activated. Because more energy than required is provided to the output, the output voltage may exceed the rated voltage before overload protection is activated, resulting in the breakdown of the devices in the secondary side. To prevent this situation, an over-voltage protection (OVP) circuit is employed. In general, VCC is proportional to the output voltage and the
(c) 2008 Fairchild Semiconductor Corporation FSQ0565RS/RQ Rev. 1.0.3 14
+
-
4.1 Overload Protection (OLP): Overload is defined as the load current exceeding its normal level due to an unexpected abnormal event. In this situation, the protection circuit should trigger to protect the SMPS. However, even when the SMPS is in the normal operation, the overload protection circuit can be triggered during the load transition. To avoid this undesired operation, the overload protection circuit is designed to trigger only after a specified time to determine whether it is a transient situation or a true overload situation. Because of the pulse-by-pulse current limit capability, the maximum peak current through the SenseFET is limited, and therefore the maximum input power is restricted with a given input voltage. If the output consumes more than this maximum power, the output voltage (VO) decreases below the set voltage. This reduces the current through the optocoupler LED, which also reduces the opto-coupler transistor current, thus increasing the feedback voltage (VFB). If VFB exceeds 2.5V, D1 is blocked and the 5A current source starts to charge CB slowly up to VCC. In this condition, VFB continues increasing until it reaches 6V, when the switching operation is terminated, as shown in Figure 30. The delay time for shutdown is the time required to charge CFB from 2.5V to 6V with 5A. A 20 ~ 50ms delay time is typical for most applications.
3R
OSC PWM LEB 250ns
S R Q Q
Gate driver
R
R sense VOCP
2 GND
ILIM
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FSQ0565RS/RQ -- Green-Mode Farichild Power Switch (FPSTM) for Quasi-Resonant Operation
FSQ-series uses VCC instead of directly monitoring the output voltage. If VCC exceeds 19V, an OVP circuit is activated, resulting in the termination of the switching operation. To avoid undesired activation of OVP during normal operation, VCC should be designed below 19V. 4.4.2 Sync Over-Voltage Protection (OVP) of FSQ0565RQ: If the secondary-side feedback circuit malfunctions or a solder defect causes an opening in the feedback path, the current through the opto-coupler transistor becomes almost zero. VFB climbs up in a similar manner to the overload situation, forcing the preset maximum current to be supplied to the SMPS until the overload protection triggers. Because more energy than required is provided to the output, the output voltage may exceed the rated voltage before the overload protection triggers, resulting in the breakdown of the devices in the secondary side. To prevent this situation, an OVP circuit is employed. In general, the peak voltage of the sync signal is proportional to the output voltage and the FSQ-series uses a sync signal instead of directly monitoring the output voltage. If the sync signal exceeds 8V, an OVP is triggered, shutting down the SMPS. To avoid undesired triggering of OVP during normal operation, two points are considered, as depicted in Figure 33. The peak voltage of the sync signal should be designed below 6V and the spike of the SYNC pin must be as low as possible to avoid getting longer than tOVP by decreasing the leakage inductance shown at VCC winding coil.
VVcc_coil &VCC Absolue max VCC (20V) VCC VVcc_coil
FSQ0565RQ Rev.00
exceeds approximately 140C, the thermal shutdown triggers IC shutdown. The IC resumes operation when the junction temperature decreases 60C from TSD temperature and VCC reaches startup voltage (Vstart). 5. Soft-Start: The FPS has an internal soft-start circuit that increases PWM comparator inverting input voltage with the SenseFET current slowly after it starts. The typical soft-start time is 17.5ms. The pulse width to the power switching device is progressively increased to establish the correct working conditions for transformers, inductors, and capacitors. The voltage on the output capacitors is progressively increased with the intention of smoothly establishing the required output voltage. This mode helps prevent transformer saturation and reduces stress on the secondary diode during startup. 6. Burst Operation: To minimize power dissipation in standby mode, the FPS enters burst-mode operation. As the load decreases, the feedback voltage decreases. As shown in Figure 34, the device automatically enters burst-mode when the feedback voltage drops below VBURL (350mV). At this point, switching stops and the output voltages start to drop at a rate dependent on standby current load. This causes the feedback voltage to rise. Once it passes VBURH (550mV), switching resumes. The feedback voltage then falls and the process repeats. Burst-mode operation alternately enables and disables switching of the power SenseFET, thereby reducing switching loss in standby mode.
VO
Voset
VFB
0.55V
VDC
Improper OVP triggering Vsync
VOVP (8V) tOVP VSH2 (4.8V) tOVP
Npri NVcc
0.35V
IDS
VDS
VCLAMP
Figure 33. OVP Triggering of FSQ0565RQ 4.5 Thermal Shutdown with Hysteresis (TSD): The SenseFET and the control IC are built in one package. This enables the control IC to detect the abnormally high temperature of the SenseFET. If the temperature
FSQ0565 Rev. 00
time
t1
Switching disabled
t2
t3
Switching disabled
t4
Figure 34. Waveforms of Burst Operation
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FSQ0565RS/RQ -- Green-Mode Farichild Power Switch (FPSTM) for Quasi-Resonant Operation
7. Switching Frequency Limit: To minimize switching loss and Electromagnetic Interference (EMI), the MOSFET turns on when the drain voltage reaches its minimum value in quasi-resonant operation. However, this causes switching frequency to increases at light load conditions. As the load decreases or input voltage increases, the peak drain current diminishes and the switching frequency increases. This results in severe switching losses at light-load condition, as well as intermittent switching and audible noise. These problems create limitations for the quasi-resonant converter topology in a wide range of applications.
To overcome these problems, FSQ-series employs a frequency-limit function, as shown in Figures 35 and 36. Once the SenseFET is turned on, the next turn-on is prohibited during the blanking time (tB). After the blanking time, the controller finds the valley within the detection time window (tW) and turns on the MOSFET, as shown in Figures 35 and Figure 36 (Cases A, B, and C). If no valley is found during tW, the internal SenseFET is forced to turn on at the end of tW (Case D). Therefore, the devices have a minimum switching frequency of 48kHz and a maximum switching frequency of 67kHz. 8. AVS (Alternating Valley Switching): Due to the quasi-resonant operation with limited frequency, the switching frequency varies depending on input voltage, load transition, and so on. At high input voltage, the switching on time is relatively small compared to low input voltage. The input voltage variance is small and the switching frequency modulation width becomes small. To improve the EMI performance, AVS is enabled when input voltage is high and the switching on time is small. Internally, quasi-resonant operation is divided into two categories; one is first-valley switching and the other is second-valley switching after blanking time. In AVS, two successive occurrences of first-valley switching and the other two successive occurrences of second-valley switching is alternatively selected to maximize frequency modulation. As depicted in Figure 36, the switching frequency hops when the input voltage is high. The internal timing diagram of AVS is described in Figure 37.
fs
Assume the resonant period is 2 us 1 15s 1 17 s 1 19 s 1 21s
tsmax=21s IDS IDS A
tB=15s ts IDS
VDS
IDS B tB=15s ts VDS
IDS VDS tB=15s ts
IDS C
67kHz 59kHz 53kHz 48kHz
AVS trigger point
Constant frequency
Variable frequency within limited range DCM AVS region
IDS VDS tB=15s
IDS
CCM
D tW=6s
FSQ0565 Rev. 00
D
C
B
A
VIN
FSQ0565 Rev.00
tsmax=21s
Figure 35. QRC Operation with Limited Frequency
Figure 36. Switching Frequency Range
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FSQ0565RS/RQ -- Green-Mode Farichild Power Switch (FPSTM) for Quasi-Resonant Operation
Vgate
Synchronize Synchronize
Vgate continued 2 pulses 1st valley switching fixed
Vgate continued another 2 pulses 2nd valley switching fixed fixed fixed
Vgate continued 2 pulses 1st valley switching fixed
GateX2 One-shot AVS
fixed triggering
1st or 2nd is depend on GateX2
de-triggering triggering
1st or 2nd is dependent on GateX2
VDS
tB
tB
tB
tB
tB
tB
GateX2: Counting Vgate every 2 pulses independent on other signals . FSQ0565 Rev. 00
1st valley- 2nd valley frequency modulation. Modulation frequency is approximately 17kHz.
Figure 37. Alternating Valley Switching (AVS)
PCB Layout Guide
Due to the combined scheme, FPS shows better noise immunity than conventional PWM controller and MOSFET discrete solutions. Furthermore, internal drain current sense eliminates noise generation caused by a sensing resistor. There are some recommendations for PCB layout to enhance noise immunity and suppress the noise inevitable in power-handling components. There are typically two grounds in the conventional SMPS: power ground and signal ground. The power ground is the ground for primary input voltage and power, while the signal ground is ground for PWM controller. In FPS, those two grounds share the same pin, GND. Normally the separate grounds do not share the same trace and meet only at one point, the GND pin. More, wider patterns for both grounds are good for large currents by decreasing resistance. Capacitors at the VCC and FB pins should be as close as possible to the corresponding pins to avoid noise from the switching device. Sometimes Mylar(R) or ceramic capacitors with electrolytic for VCC is better for smooth operation. The ground of these capacitors needs to connect to the signal ground (not power ground). The cathode of the snubber diode should be close to the Drain pin to minimize stray inductance. The Y-capacitor between primary and secondary should be directly connected to the power ground of DC link to maximize surge immunity. Because the voltage range of feedback and sync line is small, it is affected by the noise of the drain pin. Those traces should not draw across or close to the drain line. When the heat sink is connected to the ground, it should be connected to the power ground. If possible, avoid using jumper wires for power ground and drain. Figure 38. Recommended PCB Layout
Mylar(R) is a registered trademark of DuPont Teijin Films.
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(c) 2008 Fairchild Semiconductor Corporation FSQ0565RS/RQ Rev. 1.0.3
FSQ0565RS/RQ -- Green-Mode Farichild Power Switch (FPSTM) for Quasi-Resonant Operation
Typical Application Circuit
Application
LCD Monitor Power Supply
FPSTM Device
FSQ0565RS
Input Voltage Range
85-265VAC
Rated Output Power
50W
Output Voltage (Maximum Current)
5.0V (2.0A) 14V (2.8A)
Features
! Average efficiency of 25%, 50%, 75%, and 100% load conditions is higher than 80% at universal input ! Low standby mode power consumption (<1W at 230VAC input and 0.5W load) ! Reduce EMI noise through valley switching operation ! Enhanced system reliability through various protection functions ! Internal soft-start (17.5ms)
Key Design Notes
! The delay time for overload protection is designed to be about 23ms with C105 of 33nF. If faster/slower triggering of
OLP is required, C105 can be changed to a smaller/larger value (e.g. 100nF for 70ms).
! The input voltage of VSync must be between 4.7V and 8V just after MOSFET turn-off to guarantee hybrid control and
to avoid OVP triggering during normal operation. ! The SMD-type 100nF capacitor must be placed as close as possible to VCC pin to avoid malfunction by abrupt pulsating noises and to improve surge immunity.
1. Schematic
FSQ0565RS Rev.00 D201 T1 MBRF10H100 EER3016 1 R102 68k C103 100F 400V FSQ0565RS 3 6 5 Vstr Sync Drain 1 D202 MBRF1060 4 7 C203 2200F 10V 6 L202 5H 5V, 2A C204 1000F 10V R103 43k 1W C104 3.3nF 630V D101 1N 4007 10 C201 1000F 25V 8 C202 1000F 25V L201 5H 14V, 2.8A
2
3
BD101 2KBP06M 1
2
4 C102 150nF 275VAC C105 33nF 100V
R105 C106 C107 100 100nF 47F Vcc 0.5W SMD 50V 4 3 Vfb GND D102 UF 4004 R107 2 39k
5 ZD101 1N4745A
LF101 30mH
R108 27k
C301 4.7nF 1kV
R201 620 R101 12M 1W R204 8k R203 18k C205 47nF
R202 1.2k
Optional components
RT1 5D-9 C101 150nF 275VAC F1 FUSE 250V 2A
IC301 FOD817A
IC201 KA431
R205 8k
Figure 39. Demo Circuit of FSQ0565RS
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FSQ0565RS/RQ -- Green-Mode Farichild Power Switch (FPSTM) for Quasi-Resonant Operation
2. Transformer
FSQ0565RS Rev.0.0 1
EER3016
10
FSQ0565RS Rev.0.0
N14V
Np/2
2 4 7 8 8 10 2 3
Top
1 5 6 6
Np/2 Np/2 Na
2
9
Na N5V N5V N14V
3
8
4
7
N5V
Np/2
5
6
Bottom
Figure 40. Transformer Schematic Diagram of FSQ0565RS
3. Winding Specification Position
Top
No
Np/2 Na N5V N5V N14V/2
Pin (sf)
21 45 76 86 10 8 32
Wire
0.4 x 1 0.15 x 1 0.4 x 3(TIW) 0.4 x 3(TIW) 0.4 x 3(TIW) 0.4 x 1
Turns
10 7 3 3 5 32
Winding Method
Center Solenoid Winding Center Solenoid Winding Solenoid Winding Solenoid Winding Solenoid Winding Two-Layer Solenoid Winding
Insulation: Polyester Tape t = 0.025mm, 4 Layers Insulation: Polyester Tape t = 0.025mm, 2 Layers Insulation: Polyester Tape t = 0.025mm, 2 Layers Insulation: Polyester Tape t = 0.025mm, 2 Layers Insulation: Polyester Tape t = 0.025mm, 2 Layers Insulation: Polyester Tape t = 0.025mm, 2 Layers
Bottom
Np/2
4. Electrical Characteristics Pin
Inductance Leakage 1-3 1-3
Specification
600H 10% 15H Maximum
Remarks
67kHz, 1V Short all other pins
5. Core & Bobbin
! Core: EER3016 (Ae=109.7mm2) ! Bobbin: EER3016
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FSQ0565RS/RQ -- Green-Mode Farichild Power Switch (FPSTM) for Quasi-Resonant Operation
6. Demo Board Part List Part
R101 R102 R103 R104 R105 R107 R108 R201 R202 R203 R204 R205 C101 C102 C103 C104 C105 C106 C107 C201 C202 C203 C204
Value
Resistor 1M 75k 43k 0 100 39k 27k 620 1.2k 18k 8k 8k Capacitor 150nF/275VAC 150nF/275VAC 100F/400V 3.3nF/630V 33nF/50V 100nF/50V 47F/50V 1000F/25V 1000F/25V 2200F/10V 1000F/10V
Note
1W 1/2W 1W jumper optional, 1/4W 1/4W, 1% 1/4W, 1% 1/4W 1/4W 1/4W, 1% 1/4W, 1% 1/4W, 1% Box Capacitor(PILKOR) Box Capacitor(PILKOR) Electrolytic (Samwha) Film (Sehwa) Film (Sehwa) Mono (PILKOR) Electrolytic (Samyoung) Low-ESR Electrolytic Capacitor(Samwha) Low-ESR Electrolytic Capacitor(Samwha) Low-ESR Electrolytic Capacitor(Samwha) Low-ESR Electrolytic Capacitor(Samwha)
Part
C205 C301 L201 L202 D101 D102 ZD101 D201 D202 IC101 IC201 IC202 Fuse RT101 BD101
Value
47nF/50V 4.7nF/1kV Inductor 5H 5H Diode IN4007 UF4004 1N4745A MBRF10H100 MBRF1060 IC FSQ0565RS KA431 (TL431) FOD817A Fuse 2A/250V NTC 5D-9 Bridge Diode 2KBP06M Line Filter
Note
Film (Sehwa) Y-cap(Samwha) 5A Rating 5A Rating VISHAY VISHAY 1W 16V Zener Diode (optional) 10A,100V Schottky Rectifier 10A,60V Schottky Rectifier FPSTM Voltage Reference Opto-Coupler
Bridge Diode
LF101
30mH Transformer
T1
EER3016
Ae=109.7mm2
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FSQ0565RS/RQ -- Green-Mode Farichild Power Switch (FPSTM) for Quasi-Resonant Operation
Package Dimensions
Figure 41. 6-Lead, TO-220 Package (Forming)
Package drawings are provided as a service to customers considering Fairchild components. Drawings may change in any manner without notice. Please note the revision and/or date on the drawing and contact a Fairchild Semiconductor representative to verify or obtain the most recent revision. Package specifications do not expand the terms of Fairchild's worldwide terms and conditions, specifically the warranty therein, which covers Fairchild products. Always visit Fairchild Semiconductor's online packaging area for the most recent package drawings: http://www.fairchildsemi.com/packaging/.
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FSQ0565RS/RQ -- Green-Mode Farichild Power Switch (FPSTM) for Quasi-Resonant Operation
Package Dimensions (Continued)
10.36 9.96 5.18 4.98 3.40 3.20 2.74 2.34 (0.70) 6.88 6.48 C
A
B
16.08 15.68 (17 .83) (21.01)
(1 .13) 1.30 1.05 0.85 5 P L C S 0.75 0.65 6 P L C S 0.55 #1 2.19 1.27 3.81 #6 1.75 0.20 3.18 AB 0.61 0.46
R 1.00 #2,4,6 R 1 .00 # 1 ,3,5 0.05 C 4.90 6 P L C S 4.70
5
5 NOTES: A ) N O P A C K A G E S T A N D A R D A P P LIE S . B ) D IM E N S IO N S A R E E X C LU S IV E O F B U R R S , M O L D F LA S H , A N D T IE B A R E X T R U S IO N S . C ) D IM E N S IO N S A R E IN M ILLIM E T E R S . D ) D R A W IN G F ILE N A M E : M K T -T O 220E 06R E V 1
4.80 4.40
Figure 42. 6-Lead, TO-220 Package (L-Forming)
Package drawings are provided as a service to customers considering Fairchild components. Drawings may change in any manner without notice. Please note the revision and/or date on the drawing and contact a Fairchild Semiconductor representative to verify or obtain the most recent revision. Package specifications do not expand the terms of Fairchild's worldwide terms and conditions, specifically the warranty therein, which covers Fairchild products. Always visit Fairchild Semiconductor's online packaging area for the most recent package drawings: http://www.fairchildsemi.com/packaging/.
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FSQ0565RS/RQ -- Green-Mode Farichild Power Switch (FPSTM) for Quasi-Resonant Operation
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(R)
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(R)
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(R)
(R)
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(R)
*
(R)
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PDP SPMTM
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(R)
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ANTI-COUNTERFEITING POLICY Fairchild Semiconductor Corporation's Anti-Counterfeiting Policy. Fairchild's Anti-Counterfeiting Policy is also stated on our external website, www.fairchildsemi.com, under Sales Support. Counterfeiting of semiconductor parts is a growing problem in the industry. All manufacturers of semiconductor products are experiencing counterfeiting of their parts. Customers who inadvertently purchase counterfeit parts experience many problems such as loss of brand reputation, substandard performance, failed applications, and increased cost of production and manufacturing delays. Fairchild is taking strong measures to protect ourselves and our customers from the proliferation of counterfeit parts. Fairchild strongly encourages customers to purchase Fairchild parts either directly from Fairchild or from Authorized Fairchild Distributors who are listed by country on our web page cited above. Products customers buy either from Fairchild directly or from Authorized Fairchild Distributors are genuine parts, have full traceability, meet Fairchild's quality standards for handling and storage and provide access to Fairchild's full range of up-to-date technical and product information. Fairchild and our Authorized Distributors will stand behind all warranties and will appropriately address any warranty issues that may arise. Fairchild will not provide any warranty coverage or other assistance for parts bought from Unauthorized Sources. Fairchild is committed to combat this global problem and encourage our customers to do their part in stopping this practice by buying direct or from authorized distributors. PRODUCT STATUS DEFINITIONS Definition of Terms Datasheet Identification Advance Information Preliminary No Identification Needed Obsolete Product Status Formative / In Design First Production Full Production Not In Production Definition Datasheet contains the design specifications for product development. Specifications may change in any manner without notice. Datasheet contains preliminary data; supplementary data will be published at a later date. Fairchild Semiconductor reserves the right to make changes at any time without notice to improve design. Datasheet contains final specifications. Fairchild Semiconductor reserves the right to make changes at any time without notice to improve the design. Datasheet contains specifications on a product that is discontinued by Fairchild Semiconductor. The datasheet is for reference information only.
Rev. I44
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